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pi-pm3/app/backend/managers/ups_drivers/pisugar_i2c_driver.py
michael 4f35df1781 Initial commit - Phase 3/4
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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2026-01-06 13:46:22 -08:00

660 lines
20 KiB
Python

"""Native PiSugar I2C driver - direct hardware communication.
Bypasses pisugar-server daemon entirely for minimal CPU usage.
Supports:
- PiSugar 2 (4-LEDs) - IP5209 chip at I2C address 0x75
- PiSugar 2 Pro - IP5209 chip at I2C address 0x75
- PiSugar 3 / 3 Plus - IP5312 chip at I2C address 0x57
Features:
- Battery voltage, current, and percentage reading
- Power plug/charging detection
- Button tap detection (single, double, long press)
- RTC alarm for scheduled wake-up
- Force shutdown capability
Register information extracted from:
https://github.com/PiSugar/pisugar-power-manager-rs
"""
import asyncio
from dataclasses import dataclass
from datetime import datetime
from enum import Enum
from typing import Callable, List, Optional, Tuple
try:
from smbus2 import SMBus
except ImportError:
SMBus = None
from .base import UPSDriver, UPSData
class PiSugarModel(Enum):
"""Supported PiSugar models."""
PISUGAR_2 = "PiSugar 2"
PISUGAR_2_PRO = "PiSugar 2 Pro"
PISUGAR_3 = "PiSugar 3"
UNKNOWN = "Unknown PiSugar"
class ButtonEvent(Enum):
"""Button event types."""
SINGLE_TAP = "single"
DOUBLE_TAP = "double"
LONG_PRESS = "long"
@dataclass
class ChipConfig:
"""Configuration for a specific battery management chip."""
i2c_address: int
voltage_reg_low: int
voltage_reg_high: int
current_reg_low: int
current_reg_high: int
power_status_reg: int
power_plugged_mask: int
model: PiSugarModel
# IP5209 chip used in PiSugar 2 series
IP5209_CONFIG = ChipConfig(
i2c_address=0x75,
voltage_reg_low=0xA2,
voltage_reg_high=0xA3,
current_reg_low=0xA4,
current_reg_high=0xA5,
power_status_reg=0x55,
power_plugged_mask=0x10, # Bit 4
model=PiSugarModel.PISUGAR_2,
)
# IP5312 chip used in PiSugar 3 series
IP5312_CONFIG = ChipConfig(
i2c_address=0x57,
voltage_reg_low=0xD0,
voltage_reg_high=0xD1,
current_reg_low=0xD2,
current_reg_high=0xD3,
power_status_reg=0xDD,
power_plugged_mask=0x1F, # Value 0x1F = plugged in
model=PiSugarModel.PISUGAR_3,
)
# Battery voltage to percentage lookup curve (voltage in mV -> percentage)
# Based on typical LiPo discharge curve
BATTERY_CURVE = [
(4160, 100),
(4050, 90),
(3920, 80),
(3800, 70),
(3720, 60),
(3650, 50),
(3580, 40),
(3520, 30),
(3420, 20),
(3300, 10),
(3100, 0),
]
class PiSugarI2CDriver(UPSDriver):
"""Native I2C driver for PiSugar UPS devices.
Reads directly from the IP5209/IP5312 battery management chip,
eliminating the need for the pisugar-server daemon.
"""
# Known I2C addresses for auto-detection
KNOWN_ADDRESSES = {
0x75: IP5209_CONFIG, # PiSugar 2 series
0x57: IP5312_CONFIG, # PiSugar 3 series
}
# RTC address (SD3078) - used for detection but not read
RTC_ADDRESS = 0x32
@classmethod
async def detect(cls, i2c_bus: int = 1, retries: int = 3, retry_delay: float = 0.5) -> Tuple[bool, Optional["PiSugarI2CDriver"]]:
"""Detect PiSugar hardware by probing I2C addresses.
Args:
i2c_bus: I2C bus number (default: 1 for Raspberry Pi)
retries: Number of detection attempts (for early-boot scenarios)
retry_delay: Delay between retries in seconds
Returns:
Tuple of (detected: bool, driver_instance or None)
"""
if SMBus is None:
print("PiSugar I2C: smbus2 not available")
return (False, None)
for attempt in range(retries):
try:
bus = SMBus(i2c_bus)
try:
# Try each known address
for addr, config in cls.KNOWN_ADDRESSES.items():
try:
# Try to read a byte from the address
bus.read_byte(addr)
# Validate by reading voltage registers
try:
low = bus.read_byte_data(addr, config.voltage_reg_low)
high = bus.read_byte_data(addr, config.voltage_reg_high)
# Success - create driver instance
print(f"PiSugar I2C: Found {config.model.value} at 0x{addr:02X} (voltage regs: {low}, {high})")
driver = cls(chip_config=config, i2c_bus=i2c_bus)
return (True, driver)
except OSError as e:
# Address responded but not the expected chip
print(f"PiSugar I2C: 0x{addr:02X} responded but voltage reg read failed: {e}")
continue
except OSError:
# No device at this address
continue
finally:
bus.close()
except Exception as e:
if attempt < retries - 1:
print(f"PiSugar I2C: Detection attempt {attempt + 1} failed ({e}), retrying...")
await asyncio.sleep(retry_delay)
else:
print(f"PiSugar I2C: All detection attempts failed: {e}")
return (False, None)
def __init__(
self,
chip_config: ChipConfig = IP5209_CONFIG,
i2c_bus: int = 1
):
"""Initialize PiSugar I2C driver.
Args:
chip_config: Configuration for the specific chip
i2c_bus: I2C bus number (default: 1)
"""
self._config = chip_config
self._i2c_bus = i2c_bus
self._bus: Optional[SMBus] = None
self._available = False
async def initialize(self) -> bool:
"""Initialize I2C connection.
Returns:
True if initialization successful
"""
if SMBus is None:
print("smbus2 library not available for PiSugar I2C driver")
return False
try:
self._bus = SMBus(self._i2c_bus)
# Verify we can read from the chip
loop = asyncio.get_event_loop()
await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.voltage_reg_low
)
self._available = True
return True
except Exception as e:
print(f"Failed to initialize PiSugar I2C: {e}")
self._available = False
if self._bus:
self._bus.close()
self._bus = None
return False
async def read_data(self) -> UPSData:
"""Read battery data directly from I2C.
Returns:
UPSData with current readings
"""
if not self._bus or not self._available:
raise RuntimeError("PiSugar I2C not initialized")
loop = asyncio.get_event_loop()
# Read voltage
voltage = await self._read_voltage(loop)
# Read current
current = await self._read_current(loop)
# Read power status
is_charging = await self._read_power_status(loop)
# Convert voltage to percentage using lookup curve
percentage = self._voltage_to_percentage(voltage)
return UPSData(
percentage=percentage,
voltage=voltage,
current=current,
is_charging=is_charging,
temperature=None,
time_remaining=None
)
async def _read_voltage(self, loop) -> float:
"""Read battery voltage in mV."""
low = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.voltage_reg_low
)
high = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.voltage_reg_high
)
if self._config.i2c_address == 0x75: # IP5209
# Two's complement with sign bit at 0x20
raw = ((high & 0x1F) << 8) | low
if high & 0x20:
voltage = 2600.0 - (raw * 0.26855)
else:
voltage = 2600.0 + (raw * 0.26855)
else: # IP5312
raw = ((high & 0x3F) << 8) | low
voltage = (raw * 0.26855) + 2600.0
return voltage
async def _read_current(self, loop) -> float:
"""Read battery current in Amps.
Returns:
Current in Amps (positive = charging, negative = discharging)
"""
low = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.current_reg_low
)
high = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.current_reg_high
)
if self._config.i2c_address == 0x75: # IP5209
if high & 0x20:
# Sign bit set = discharging = negative current
# Sign extend for proper 2's complement
raw_signed = (((high | 0xC0) << 8) | low)
# Convert to signed 16-bit
if raw_signed > 32767:
raw_signed -= 65536
current = raw_signed * 0.745985 / 1000.0 # Result in A
else:
# Sign bit clear = charging = positive current
raw = ((high & 0x1F) << 8) | low
current = raw * 0.745985 / 1000.0 # Result in A
else: # IP5312
raw = ((high & 0x1F) << 8) | low
current = raw * 2.68554 / 1000.0 # Result in A
if high & 0x20:
current = -current # Sign bit = discharging
return current
async def _read_power_status(self, loop) -> bool:
"""Read power plugged/charging status."""
status = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
self._config.power_status_reg
)
if self._config.i2c_address == 0x75: # IP5209
return bool(status & self._config.power_plugged_mask)
else: # IP5312
# For IP5312, 0x1F means plugged in
return status == self._config.power_plugged_mask
def _voltage_to_percentage(self, voltage_mv: float) -> float:
"""Convert voltage to battery percentage using lookup curve."""
if voltage_mv >= BATTERY_CURVE[0][0]:
return 100.0
if voltage_mv <= BATTERY_CURVE[-1][0]:
return 0.0
# Linear interpolation between curve points
for i in range(len(BATTERY_CURVE) - 1):
v_high, p_high = BATTERY_CURVE[i]
v_low, p_low = BATTERY_CURVE[i + 1]
if v_low <= voltage_mv <= v_high:
# Interpolate
ratio = (voltage_mv - v_low) / (v_high - v_low)
return p_low + ratio * (p_high - p_low)
return 50.0 # Fallback
async def is_available(self) -> bool:
"""Check if hardware is available."""
if not self._available:
return await self.initialize()
return True
def close(self):
"""Close I2C bus."""
if self._bus:
self._bus.close()
self._bus = None
self._available = False
def get_model_name(self) -> str:
"""Get detected model name."""
return self._config.model.value
# ========== Button Detection ==========
async def read_button_state(self) -> bool:
"""Read current button GPIO state.
Returns:
True if button is pressed
"""
if not self._bus or not self._available:
return False
loop = asyncio.get_event_loop()
try:
status = await loop.run_in_executor(
None,
self._bus.read_byte_data,
self._config.i2c_address,
0x55 # GPIO status register
)
if self._config.i2c_address == 0x75: # IP5209
# 4-LED models use GPIO4 (bit 4), 2-LED use GPIO1 (bit 1)
# Default to 4-LED behavior
return bool(status & 0x10)
else: # IP5312
return bool(status & 0x10)
except Exception:
return False
# ========== RTC Functions (SD3078 at 0x32) ==========
async def get_rtc_time(self) -> Optional[datetime]:
"""Read current time from RTC.
Returns:
datetime object or None if RTC not available
"""
if not self._bus:
return None
loop = asyncio.get_event_loop()
try:
# Read 7 bytes starting from register 0x00
data = await loop.run_in_executor(
None,
self._bus.read_i2c_block_data,
self.RTC_ADDRESS,
0x00,
7
)
# Parse BCD format: sec, min, hour, weekday, day, month, year
second = self._bcd_to_int(data[0] & 0x7F)
minute = self._bcd_to_int(data[1] & 0x7F)
hour = self._bcd_to_int(data[2] & 0x3F) # 24-hour format
day = self._bcd_to_int(data[4] & 0x3F)
month = self._bcd_to_int(data[5] & 0x1F)
year = 2000 + self._bcd_to_int(data[6])
return datetime(year, month, day, hour, minute, second)
except Exception:
return None
async def set_rtc_time(self, dt: datetime) -> bool:
"""Set RTC time.
Args:
dt: datetime to set
Returns:
True if successful
"""
if not self._bus:
return False
loop = asyncio.get_event_loop()
try:
# Enable write mode (CTR2 register 0x10, set WRTC1/WRTC2/WRTC3)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x10,
0x80 # Enable write
)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x0F,
0x84 # Enable write
)
# Write time data in BCD format
data = [
self._int_to_bcd(dt.second),
self._int_to_bcd(dt.minute),
self._int_to_bcd(dt.hour) | 0x80, # 24-hour mode
self._int_to_bcd(dt.weekday()),
self._int_to_bcd(dt.day),
self._int_to_bcd(dt.month),
self._int_to_bcd(dt.year % 100)
]
await loop.run_in_executor(
None,
self._bus.write_i2c_block_data,
self.RTC_ADDRESS,
0x00,
data
)
# Disable write mode
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x0F,
0x00
)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x10,
0x00
)
return True
except Exception:
return False
async def set_wake_alarm(self, wake_time: datetime, repeat_weekdays: int = 0) -> bool:
"""Set RTC alarm for scheduled wake-up.
Args:
wake_time: Time to wake up
repeat_weekdays: Bitmask for weekday repeat (0=one-time, 0x7F=daily)
Returns:
True if successful
"""
if not self._bus:
return False
loop = asyncio.get_event_loop()
try:
# Enable write mode
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x10,
0x80
)
# Write alarm time (registers 0x07-0x0D)
alarm_data = [
self._int_to_bcd(wake_time.second),
self._int_to_bcd(wake_time.minute),
self._int_to_bcd(wake_time.hour) | 0x80, # 24-hour mode
repeat_weekdays, # Weekday repeat mask
self._int_to_bcd(wake_time.day),
self._int_to_bcd(wake_time.month),
self._int_to_bcd(wake_time.year % 100)
]
await loop.run_in_executor(
None,
self._bus.write_i2c_block_data,
self.RTC_ADDRESS,
0x07,
alarm_data
)
# Enable alarm (CTR2 register 0x10, set INTAE bit)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x0E,
0x07 # Enable hour/minute/second alarm match
)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x10,
0x04 # Enable alarm interrupt
)
# Set frequency for auto power-on
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x11,
0x01 # 1/2Hz for auto power-on
)
return True
except Exception:
return False
async def clear_wake_alarm(self) -> bool:
"""Clear/disable wake alarm.
Returns:
True if successful
"""
if not self._bus:
return False
loop = asyncio.get_event_loop()
try:
# Disable alarm interrupt
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x10,
0x00
)
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self.RTC_ADDRESS,
0x0E,
0x00
)
return True
except Exception:
return False
# ========== Power Control ==========
async def force_shutdown(self) -> bool:
"""Force immediate shutdown of the Pi.
This enables light-load auto-shutdown on the IP5209/IP5312
which will cut power when the Pi draws minimal current.
Returns:
True if command was sent
"""
if not self._bus or not self._available:
return False
loop = asyncio.get_event_loop()
try:
if self._config.i2c_address == 0x75: # IP5209
# Enable light-load auto-shutdown and force shutdown
# Register 0x01, set appropriate bits
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self._config.i2c_address,
0x01,
0x29 # Enable auto-shutdown
)
else: # IP5312
# IP5312 has different shutdown mechanism
await loop.run_in_executor(
None,
self._bus.write_byte_data,
self._config.i2c_address,
0x03,
0x08 # Force shutdown
)
return True
except Exception:
return False
# ========== Helpers ==========
def _bcd_to_int(self, bcd: int) -> int:
"""Convert BCD byte to integer."""
return (bcd >> 4) * 10 + (bcd & 0x0F)
def _int_to_bcd(self, value: int) -> int:
"""Convert integer to BCD byte."""
return ((value // 10) << 4) | (value % 10)