Replace PM3 compile-from-source in pi-gen with pre-built tarball extraction (saves 43-58 min). Merge stagePM3 into stageDangerousPi as 02-pm3-install substage, renumber all subsequent substages. Switch CI PM3 build to native ARM64 runner (ubuntu-24.04-arm64) eliminating QEMU overhead. Add weekly base-image workflow for pre-baking stages 0-2. Support PM3_TARBALL, BASE_IMAGE, and APT_PROXY env vars in build-image.sh. Also includes prior Phase 5 work: theme system, design system integration, component update system, OS updates, CI build pipeline, and test results. Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
9.0 KiB
Dangerous Pi - Hardware Test Results
Test Date: 2026-01-23 Tester: Claude (via serial console) Hardware: Raspberry Pi Zero 2 W + Proxmark3 Easy + PiSugar 2 Zero Image Version: Custom pi-gen build (January 2026) Pi IP: 192.168.0.129 (on NETGEAR13 network)
Test Summary
| Component | Status | Notes |
|---|---|---|
| Serial Console | PASS | Connected via /dev/ttyUSB0 at 115200 baud |
| Boot & Login | PASS | Logged in as dt/proxmark3 |
| Backend Service | PASS | dangerous-pi.service running on port 8000 |
| Frontend | PASS | Remix.js serving on port 3000, HTTP 200 |
| PM3 Detection | PASS | Device at /dev/ttyACM0 detected |
| PM3 Commands | PASS | hw version, hw tune working |
| HF Card Search | PASS | MIFARE Classic 1K detected (UID: B9 78 42 3D) |
| LF Card Search | PASS | FDX-B Animal tag detected (ID: 941-000019966456) |
| WiFi Client Mode | PASS | Connected to NETGEAR13 (192.168.0.129) |
| WiFi Manager API | ISSUE | See Issue #1 |
| UPS Detection | ISSUE | See Issue #2 |
| BLE Advertising | ISSUE | See Issue #3 |
| Antenna Tuning | PASS | LF: 25.21V @ 126.32kHz, HF: 11.02V @ 13.56MHz |
| LED Control | PASS | hw led command returns success |
| Plugin System | PASS | Hello World plugin discovered |
Issues Found
Issue #1: WiFi Connect API Returns Failure Despite Success (HIGH)
Component: WiFi Manager API
Endpoint: POST /api/wifi/connect
Severity: High
Reproducible: Yes
Description: When calling the WiFi connect API, the connection actually succeeds (device gets IP address), but the API returns a 503 error and falls back to AP mode.
Steps to Reproduce:
curl -X POST http://localhost:8000/api/wifi/connect \
-H "Content-Type: application/json" \
-d '{"ssid": "NETGEAR13", "password": "****"}'
Expected: {"success": true, "ip_address": "192.168.0.129"}
Actual: {"detail":"Failed to connect to NETGEAR13"}
Log Evidence:
[WiFi Connect] IP result: inet 192.168.0.129/24
Device 'wlan0' successfully activated with 'f931b358-80a4-4f81-93d8-690a5cff910e'.
Falling back to AP mode...
[NM Management] Setting wlan0 as unmanaged...
AP mode enabled
Analysis: The NetworkManager successfully connects and obtains an IP, but the verification logic incorrectly determines failure and triggers AP mode fallback.
Workaround:
After API call, manually run sudo nmcli device set wlan0 managed yes to complete the connection.
Issue #2: PiSugar 2 UPS Not Detected at Startup (HIGH)
Component: UPS Manager Severity: High Hardware: PiSugar 2 Zero at I2C address 0x75 Reproducible: Yes
Description: PiSugar 2 is physically connected and responds to I2C probes, but the UPS manager fails to detect it during service startup.
I2C Devices Detected:
- 0x32 - RTC (SD3078)
- 0x75 - PiSugar 2 battery IC (IP5209)
Manual Detection Test (Works):
# This works when run manually after boot
detected, driver = await PiSugarI2CDriver.detect(retries=3, retry_delay=1.0)
# Result: PiSugar I2C: Found PiSugar 2 at 0x75 (voltage regs: 92, 23)
# Detection result: True
Service Startup Log (Fails):
✅ UPS manager started
Failed to initialize I2C fuel gauge: [Errno 5] Input/output error
UPS not available: Failed to initialize I2C Fuel Gauge (MAX17040/MAX17048)
Analysis: The error message "MAX17040/MAX17048" indicates the auto-detection is falling through to the generic I2C fuel gauge driver instead of using the PiSugar I2C driver. Possible race condition with I2C bus availability at boot time.
Potential Fixes:
- Add longer startup delay before UPS detection (UPS_STARTUP_DELAY env var?)
- Add retry logic in auto_detect_driver
- Check if PiSugar detection is being attempted before generic I2C
Issue #3: BLE Advertisement Registration Failure (MEDIUM)
Component: BLE Manager Severity: Medium Reproducible: Yes (at startup)
Description: BLE advertising fails to register during service startup, falling back to "basic mode".
Log Evidence:
Failed to start BLE server: Failed to register advertisement
dbus_next.errors.DBusError: Failed to register advertisement
Failed to start GATT server, falling back to basic mode
✅ BLE manager started
API Status (Reports OK):
{
"enabled": true,
"available": true,
"advertising": true,
"connected_devices": 0,
"device_name": "DangerousPi"
}
Analysis: The BLE manager reports success in "basic mode" despite the GATT server advertisement failure. The distinction between full mode and basic mode is unclear. Testing BLE advertising from a mobile device would help determine actual functionality.
Issue #4: Missing i2c-tools Package (LOW)
Component: System Image Severity: Low
Description:
The i2cdetect command is not available, making I2C debugging more difficult.
$ sudo i2cdetect -y 1
sudo: i2cdetect: command not found
Recommendation:
Add i2c-tools to the pi-gen package list.
Issue #5: PM3 Firmware/Client Version Mismatch Warning (LOW)
Component: Proxmark3 Integration Severity: Low (Cosmetic)
Description: The PM3 hw version command shows a warning about firmware/client mismatch.
Output:
[!] ARM firmware does not match the source at the time the client was compiled
[!] Make sure to flash a correct and up-to-date version
API Status:
"firmware_info": {
"bootrom_version": "Iceman/DangerousPi/master/66c7374-dirty-suspect",
"os_version": "Iceman/DangerousPi/master/66c7374-dirty-suspect",
"compatible": false
}
Analysis:
The firmware (built 2026-01-04) and client (built 2026-01-13) were compiled at different times. This is expected when firmware and client are built separately, but the compatible: false flag may cause unnecessary warnings in the UI.
Issue #6: Pydantic Protected Namespace Warning (LOW)
Component: Backend Models Severity: Low (Cosmetic)
Description: Pydantic logs a warning about field naming conflict.
Log:
Field "model_short" in PiModelResponse has conflict with protected namespace "model_".
You may be able to resolve this warning by setting `model_config['protected_namespaces'] = ()`.
Recommendation: Either rename the field or add the protected_namespaces config to the Pydantic model.
Passing Tests Detail
Proxmark3 Hardware
hw version:
[ Client ] Iceman/DangerousPi/master/v4.20728-299-g91263b...-suspect 2026-01-13
[ ARM ] Iceman/DangerousPi/master/66c7374-dirty-suspect 2026-01-04
[ FPGA ] fpga_pm3_hf.ncd, fpga_pm3_lf.ncd, fpga_pm3_felica.ncd images present
[ Hardware ] AT91SAM7S512 Rev A, ARM7TDMI, 64K SRAM, 512K flash (71% used)
hw tune:
- LF Antenna: 25.21V @ 126.32kHz (optimal), Q factor OK
- HF Antenna: 11.02V @ 13.56MHz, OK
hf search (Card on HF antenna):
- Type: MIFARE Classic 1K
- UID: B9 78 42 3D (ONUID, re-used)
- Magic: Gen 1a
- PRNG: weak
lf search (Card on LF antenna):
- Type: FDX-B / ISO 11784/5 Animal tag
- Animal ID: 941-000019966456
- Chipset: T55xx
System Info
API Response (/api/system/info):
{
"hostname": "dangerous-pi",
"uptime": 2995.86,
"cpu_temp": 45.08,
"cpu": {
"count": 2,
"percent": 3.4,
"temperature": 45.08
},
"memory_used": 115757056,
"memory_total": 436301824,
"disk_used": 6584954880,
"disk_total": 7116754944
}
WiFi Status (After manual fix)
API Response (/api/wifi/status):
{
"mode": "client",
"interfaces": [{
"name": "wlan0",
"mac": "2c:cf:67:87:db:13",
"is_usb": false,
"is_up": true,
"connected": true,
"ssid": "NETGEAR13",
"ip_address": "192.168.0.129",
"mode": "managed"
}],
"current_ssid": "NETGEAR13",
"current_ip": "192.168.0.129",
"ap_ssid": "Dangerous-Pi",
"supports_dual": false
}
Plugins
API Response (/api/plugins/list):
[{
"metadata": {
"id": "hello_world",
"name": "Hello World Plugin",
"version": "1.0.0",
"description": "Example plugin demonstrating the plugin framework"
},
"status": "loaded",
"enabled": false
}]
Recommendations
Priority 1 (Critical for User Experience)
- Fix WiFi Connect API - Investigate why verification fails after successful connection
- Fix UPS Detection - Add retry logic or increase startup delay for I2C initialization
Priority 2 (Quality Improvements)
- Investigate BLE Basic Mode - Document what features are available in basic vs full mode
- Add i2c-tools - Include in pi-gen image for easier debugging
Priority 3 (Nice to Have)
- Fix Pydantic Warning - Clean up model namespace conflict
- Document PM3 Version Mismatch - Either sync builds or suppress cosmetic warning
Test Environment
Pi Model: Raspberry Pi Zero 2 W
Kernel: 6.12.62+rpt-rpi-v8 aarch64
Debian: Trixie
Python: 3.13.5
Serial: /dev/ttyUSB0 @ 115200 baud
PM3: /dev/ttyACM0 (Proxmark3 Easy)
I2C Bus: 1 (devices at 0x32, 0x75)
Test conducted via serial console using Python pyserial library